Heat treatment guidance for tool steel

Cold WorkWear-resistant grades for blanking, forming and cutting at room temperature.

D21.2379 / SKD11

High-carbon high-chromium cold-work steel. Air hardening keeps distortion low while delivering excellent wear resistance for long production runs.

Austenitize995–1030°C

QuenchAir

Working58–60 HRC

D31.2080 / SKD1

High-wear cold-work steel for long-run blanking and forming. Oil hardening reaches very high hardness but calls for care to avoid quench cracking.

Austenitize925–980°C

QuenchOil

Working58–64 HRC

D61.2436 / SKD2

Tungsten-alloyed cold-work steel with fine, stable carbides that hold a keen edge in cutting and trimming tools.

Austenitize~960°C

QuenchOil

Working58–64 HRC

A21.2363 / SKD12

Air-hardening cold-work steel that balances wear resistance and toughness, with better dimensional stability than oil-hardening grades.

Austenitize925–980°C

QuenchAir

Working57–62 HRC

O11.2510 / SKS3

General-purpose oil-hardening tool steel, easy to machine and forgiving in the shop, a reliable choice for short to medium runs.

Austenitize790–815°C

QuenchOil

Working57–62 HRC

O21.2842

Manganese oil-hardening steel with low distortion on quench, well suited to gauges and precision tooling.

Austenitize790–815°C

QuenchOil

Working57–62 HRC

Shock-ResistingTough grades for tooling under heavy impact and shock loads.

S11.2550

Tungsten shock-resisting steel for impact tools that also need moderate wear resistance. Often tempered immediately after quench to prevent cracking.

Austenitize900–955°C

QuenchOil

Working50–58 HRC

S71.2355

Air-hardening shock-resisting steel with high toughness and deep hardenability for dies that take repeated heavy impact.

Austenitize925–955°C

QuenchAir

Working54–58 HRC

Hot WorkGrades that hold strength and resist thermal fatigue at elevated temperatures.

H101.2365

Chromium-molybdenum hot-work steel with strong resistance to thermal softening, used for hot punches, extrusion tooling and inserts.

Austenitize995–1025°C

QuenchAir

Working40–52 HRC

H111.2343 / SKD6

Air-hardening hot-work steel with deep hardenability and high toughness for die casting, extrusion and forging dies.

Austenitize995–1025°C

QuenchAir

Working42–54 HRC

H131.2344 / SKD61

The workhorse hot-work grade, combining thermal-fatigue resistance with toughness for die casting, forging and extrusion dies.

Austenitize995–1040°C

QuenchAir

Working44–52 HRC

High SpeedRed-hard grades for cutting tools that run hot and fast.

M21.3343 / SKH51

Versatile high-speed steel with a strong balance of wear resistance and toughness for drills, taps and cutting tools.

Austenitize1190–1230°C

QuenchOil/Air/Salt

Working60–65 HRC

StainlessCorrosion-resistant grades for molds, blades and wear parts in wet or hygienic environments.

440C1.4125 / SUS440C

High-carbon martensitic stainless steel that reaches high hardness while resisting corrosion, used for bearings, knife blades and wear parts.

Austenitize1010-1065°C

QuenchOil / Air

Working58-60 HRC

4201.2083 / SUS420

Corrosion-resistant martensitic stainless steel with good polishability, widely used for plastic molds and blades that run in humid or corrosive conditions.

Austenitize980-1035°C

QuenchOil / Air

Working48-52 HRC

Bearing & OtherSpecialist grades for bearings and shock-loaded forging tooling.

521001.3505 / 100Cr6

High-carbon chromium bearing steel for components that need high hardness and good wear resistance, such as rollers and races.

Austenitize815–860°C

QuenchOil

Working60–64 HRC

L61.2714 / SKT4

Nickel-chromium tool steel with high toughness and good hardenability for shock-loaded dies and large forging tooling.

Austenitize815–870°C

QuenchOil

Working45–58 HRC

Heat treatment, in four steps

Heat treatment is controlled heating and cooling that changes microstructure and properties while limiting shape change. The chain runs preheat, austenitize, quench and temper, and the final result is set by its weakest link, above all furnace uniformity, part geometry and quench severity.

The four steps are part of one sequence that starts long before the tool is finished, and the structure changes at every stage of it.

Schematic diagram of tool steel processing and heat treatment before final hardening: soft annealing, normalizing, annealing, stress relief and machining
Fig. 11.7. Schematic diagram of tool steel processing and heat treatment before the final hardening: soft annealing, normalizing, annealing, stress relief and machining, with the structure marked at each stage (A austenite, C carbides, F ferrite, M martensite). Annealing before machining is what puts the steel in the soft spheroidized condition a shop can cut, and the stress relief between roughing and finishing is what keeps the part from moving on the final cuts. Source: E. Essadiqi, Tool Steels, in Steel Heat Treatment: Metallurgy and Technologies (G.E. Totten, ed.), CRC Press, 2006, Fig. 11.7.

The last of those processes, the final hardening, is the three steps that set the properties the tool will work with.

Schematic diagram of the tool steel heat treatment steps for final hardening: austenitizing, quenching in water oil or air, and tempering
Fig. 11.8. Schematic diagram of the tool steel heat treatment steps for final hardening: austenitizing, quenching in water, oil or air, and tempering. Each cooling path is drawn with the structure it finishes in, from pearlite through bainite to martensite, which is the choice the quench medium and the section size make together. The tempering step is shown separately because it is a second hold, not part of the cooling curve. Source: E. Essadiqi, Tool Steels, in Steel Heat Treatment: Metallurgy and Technologies (G.E. Totten, ed.), CRC Press, 2006, Fig. 11.8.

Process chain

  1. Preheat reduces thermal shock and lowers the risk of cracking.
  2. Austenitize dissolves carbides to enrich the austenite with carbon and alloying elements.
  3. Quench suppresses pearlite and bainite to form martensite.
  4. Temper restores toughness and controls retained austenite.

Common risk factors

  • Distortion Comes from residual stress, thermal gradients and the volume change of phase transformation.
  • Quench cracking Rises with sharp corners, high tensile stress and excessive quench severity.
  • Retained austenite May need multiple tempers or cryogenic treatment in high-alloy grades.
  • Decarburization Comes from non-neutral atmospheres; protective atmospheres or vacuum furnaces help.

Aobo Steel supplies tool steel in the annealed condition, ready for you to machine and heat treat. The process ranges here are drawn from established metallurgical standards, international grade data and long-term industry practice, and reflect real operational feedback from forging, die-making and production users. Heat treatment itself is carried out on your side, so this guidance is offered as a reference to support that work. Because tool performance comes from many factors, with heat treatment just one stage whose outcome is further shaped by furnace control, part geometry and quench, these ranges are best read as a starting point and confirmed for your own parts.