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AISI O2 Tool Steel | 1.2842 | SKS31 Oil-Hardening Cold Work Steel

✓100% UT Tested Quality Assurance
✓SEP 1921-82 Class D/d Guaranteed
✓Annealed State Delivery
✓Surface: Black Scale, Turned, Mill Finish, or Polished

O2 tool steel has high hardness and wear resistance. It experiences minimal distortion during quenching and has excellent hardenability. This steel is suitable for making various precision measuring tools and templates. It is also used for smaller-dimension dies, cold press molds, engraving molds, and blanking dies. Additionally, it can be used for machine tool screws and other structural components.

The designation is O2 in the U.S. ASTM A681 system. Similar designations under other national standards include ISO 90MnV2, USA/UNS T31502, Germany/DIN 90MnCrV8, and Germany/W-Nr. 1.2842. 

Supply Overview

ItemDetails
GradeAISI O2 / DIN 1.2842 / JIS SKS31
Delivery ConditionFully Annealed (Max. 215–230 HB, Suitable for Machining)
Available FormsRound Bar / Flat Bar / Plate / Forged Block
Monthly Supply CapacityStable monthly output with continuous inventory support
Recommended Export QuantityFull 20GP container (~26 tons)
MOQ5 tons
Lead Time (Stock Ingot)Approx. 20 days
Lead Time (Fresh Melt)30–45 days
Lead Time (ESR Option)Approx. 60 days
Inspection100% UT tested to SEP 1921-82 Class D/d or E/e
DocumentationMTC (EN 10204 3.1) + UT Report per order

Production Stability

  • Stable alloy sourcing for O2 oil-hardening grade
  • Consistent annealed structure for predictable machining
  • ESR (Electro-Slag Remelting) available upon request
  • Batch traceability linked to original heat number
  • Designed for distributor and stockist bulk replenishment

Packaging and Shipping

  • Seaworthy export packing
  • 20GP container optimized loading (up to ~26 tons)
  • Mixed sizes and mixed specifications supported in one container
  • Anti-rust protection for long sea transit

For international buyers, full container loading is strongly recommended for cost efficiency and smoother customs clearance.

Quality Assurance for Bulk Orders

For distributors and stockists, consistency and traceability matter. See how Aobo Steel verifies chemistry, microstructure, UT (upon request), delivered hardness, and batch traceability before shipment.

Applications

To provide a clearer picture, here’s a breakdown of typical industrial uses for O2 tool steel, highlighting where its properties deliver maximum benefit:

Application CategorySpecific O2 Steel UsesKey Advantages for Your Operations
Dies and PunchesBlanking dies, trimming tools, drawing dies, flanging tools, forming punches. Notably effective for blank holders in stamping tools (resisting pressure and friction) and as ejectors and blank holders in deep drawing dies (withstanding friction).Excellent wear resistance, good toughness, maintains dimensional stability for consistent part production.
GagesPrecision measurement tools, master gages.High dimensional stability after hardening, crucial for accuracy; good wear resistance for longevity.
Machinery ComponentsItems like cams, durable bushings, and wear-resistant guides.Offers the necessary wear resistance and toughness for demanding mechanical parts.
Coining & Powder PressingTooling for coining operations, punches, and dies for powder metal compacting.Withstands high compressive forces and abrasive wear common in these processes.
Cold RollingRolls used in cold rolling applications.Delivers the high wear resistance and toughness required for shaping metals at ambient temperatures.

O2 and Its Equivalent Grades’ Chemical Composition

GradeCSiMnCrVWP/S (Max)
O20.85–0.950.501.40–1.800.40–0.600.300.40–0.600.030
1.28420.85–0.950.10–0.401.80–2.200.20–0.500.05–0.150.030
SKS310.90–1.050.350.90–1.200.50–1.000.50–1.000.030

O2 Tool Steel Properties

Here’s a breakdown of the key O2 steel properties and what they mean for your operations:

Property CategoryDescription & Significance for Users
High HardnessAchieves a notable surface hardness (60-62 HRC), critical for resisting indentation and maintaining a sharp cutting edge or durable forming surface in tooling.
Good Wear ResistanceThe high carbon content and resultant hardness contribute to good resistance against abrasive wear, extending the service life of tools and dies.
Fair ToughnessOffers a balanced level of toughness suitable for many cold-work applications, helping to prevent premature chipping or fracture under operational stresses.
Good Non-Deforming PropertiesExhibits commendable dimensional stability with relatively low distortion after the oil-quenching heat treatment process. This is vital for precision tooling.
Good Safety in HardeningThe oil-quenching method used for O2 steel minimizes the risk of cracking and distortion compared to water quenching, especially beneficial for complex tool geometries.
MachinabilityIn its annealed (pre-hardened) state, O2 tool steel (similar to O1 in this regard) offers good machinability, facilitating easier tool fabrication.
Thermal SensitivityIt’s important to note that O2 steel has poor resistance to softening at elevated temperatures. This characteristic firmly places it within the cold-work steel category, meaning it’s not intended for applications involving high heat.

O2 Steel Heat Treatment Parameters

Process StepTemperature RangeTypical Duration/Key NotesPrimary Purpose
Preheating~650°C (1200°F)Until uniform temperatureMinimize thermal shock, reduce distortion risk
Austenitizing790–815°C (1454–1472°F)30–45 min per 25mm (1 inch) of sectionForm austenite, dissolve carbides
Quenching (Oil)Cool to 66–93°C (150–200°F)Rapid cooling in oilTransform austenite to martensite
Tempering149–232°C (300–450°F) (e.g., 175°C / 350°F typical)Min. 2 hrs per 25mm (1 inch) section. Temper ASAP once part reaches 52-65°C (125-150°F).Improve toughness, reduce brittleness, relieve stress. Multiple tempers often best.

For detailed heat treatment parameters for O2 tool steel, including hardening temperature, oil quenching process, and tempering range, please refer to our dedicated O2 heat treatment guide.