4Cr5MoSiV Stal narzędziowa do pracy na gorąco

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4Cr5MoSiV is a Chinese national standard grade, equivalent to AISI H11 in the United States. Compared with 4Cr5MoSiV1(AISI H13/DIN 1.2343), the vanadium content in the composition of 4Cr5MoSiV is lower. 4Cr5MoSiV1 generally has higher hot strength and hardness, and is more widely used, but 4Cr5MoSiV is still favored for high-speed hammer forging dies due to its excellent thermal fatigue resistance.

1. Chemical Composition(GB / T 1299—2000)

CSiMnKrMoVPS
0.33 – 0.43%0.80 – 1.20%0.20 – 0.50%4.75 – 5.50%1.10 – 1.60%0.30 – 0.60%≤0,030%≤0,030%

2. Physical Properties of 4Cr5MoSiV

2.1 Temperatury krytyczne

Punkt krytycznyAcAcArArSMMf
Temperatura (w przybliżeniu) / °C853912720773310103

2.2 Współczynnik rozszerzalności liniowej

Temperatura / °C20 ~ 10020 ~ 20020 ~ 30020 ~ 40020 ~ 50020 ~ 60020 ~ 700
Coeff. of Linear Expansion α / 10⁻⁶ °C⁻¹10.010.911.412.212.813.313.6

2.3 Przewodność cieplna

Temperatura / °C100200300400500600700
Przewodność cieplna λ / [W/(m·K)]25.927.628.428.027.626.725.9

2.4 Moduł sprężystości

Temperatura / °C20100200300400500
Modulus of Elasticity E / MPa227,000221,000216,000208,000200,000192,000

2.5 Density and Specific Heat Capacity

Gęstość / (g/cm³)Ciepło właściwe cₚ (20°C) / [J/(kg·K)]
7.69459.8

3. Gorąco Forging Process Specification for 4Cr5MoSiV Steel

PrzedmiotTemperatura ogrzewania / °CTemperatura początkowego kucia / °CTemperatura końcowego kucia / °CMetoda chłodzenia
Sztabka stali1140 ~ 11801100 ~ 1150≥900Sand cooling or pit cooling
Kęsy stalowe1120 ~ 11501070 ~ 1100850 ~ 900Sand cooling or pit cooling
4Cr5MoSiV
4Cr5MoSiV steel

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4. Heat Treatment of 4Cr5MoSiV

4.1 Podgrzewanie wstępne

Wstępny plan obróbki cieplnejParametry procesu
Wyżarzanie po kuciuHeating temperature 860 ~ 890°C, hold for 2 ~ 4h; furnace cool to below 500°C then air cool. Hardness after annealing ≤229HBW.
Wyżarzanie odprężająceHeating temperature 730 ~ 760°C, hold for 3 ~ 4h, furnace cool or air cool.

4.2 Hartowanie

① Zalecana specyfikacja procesu hartowania

Quenching Temperature / °CMedium hartująceQuenching Medium Temperature / °CSubsequent StepTwardość HRC
1000 ~ 1030Olej lub powietrze20 ~ 60Cool to oil temperature53 ~ 55

② Relationship between Quenching Temperature and Hardness

Quenching Temperature / °C95097510001025105010751100
Twardość HRC515354.5565858.557.5

4.3 Hartowanie

① Zalecana specyfikacja procesu hartowania

Cel hartowaniaTemperatura / °CSprzętChłodzenieLiczba temperamentówTwardość HRC
Eliminate stress and reduce hardness530 ~ 580Molten salt bath furnace or air furnaceChłodzenie powietrzem247 ~ 49

Note: The second tempering temperature is usually 20 ~ 30°C lower than the first.

② Mechanical Properties after Tempering at Different Temperatures

Temperatura odpuszczania / °C500550600650
Twardość HRC5754.546.537
aᴋ / (J/cm²)20456066

Note: 1000°C air cool, 580°C temper.

4.4 Recommended Surface Strengthening Treatment Process Specification

ProcesTemperatura / °CTime / hŚredniLayer Thickness / mmSurface Hardness HV
Azotowanie5602KNO₃ 50% + NaNO₃ 50% (Mass Fraction)0.04640 ~ 690
Azotowanie5808Gaz ziemny + amoniak0.25 ~ 0.30830 ~ 860
Azotowanie54012 ~ 20Ammonia decomposition rate 30% ~ 60%0.15 ~ 0.20550 ~ 750

5. Właściwości mechaniczne

4Cr5MoSiV (H11) steel is an air-cooling hardening type hot-work tool steel. It has good toughness, and after heat treatment strengthening, its strength can reach over 2070 MPa. Because it can be hardened in air, quenching deformation and residual stress are small, and the tendency for surface oxidation is also small. It can produce a secondary hardening phenomenon and can achieve optimal performance when tempered above 510°C. After high-temperature tempering, most of the internal stress can be eliminated. It has good thermal stability and can resist the erosion of molten aluminum alloy. Below 650°C, it has high ductility, impact toughness, oxidation resistance, thermal fatigue resistance, as well as high creep strength and tensile strength.

5.1 High-Temperature Mechanical Properties

Test Temperature / °CRₘ / MPaRₑₗ / MPaA (%)Z (%)
3001504131112.039.1
60089579421.972.9
65047140233.185.5
70022617955.094.5

5.2 High-Temperature Hardness

Test Temperature / °C300450600650700750
Twardość HV491.5448.5384.0302.5227.5178.5

Note: Original hardness of the specimen 49~50HRC.

5.3 High-Temperature Impact Toughness

Test Temperature / °C300600650700
Impact Absorption Energy K / J28.831.036.570.0

5.4 Thermal Fatigue Performance

Stopień
20 ~ 650°C repeated 1000 times8.2
20 ~ 750°C repeated 1000 times14.6

5.5 Thermal Wear Resistance

4Cr5MoSiV Steel Thermal Wear Resistance (I)

Rotations/times300600900120015002500
Weight Loss / mg0.670.801.41.631.972.62

Note: Test temperature 800 ~ 850°C, pressure 784 ~ 882N, specimen hardness 49 ~ 50HRC.

Table 5-89 4Cr5MoSiV Steel Thermal Wear Resistance (II)

Rotations/times1002003004005006007001000
Weight Loss / mg0.771.672.503.474.334.905.607.40

Note: Test temperature 910 ~ 950°C, pressure 1784 ~ 1813N, specimen hardness 49 ~ 50HRC.

5.6 Tempering Resistance

Temperatura / °C500 (Secondary Hardening Peak Temperature)560615600653
Twardość HRC55.0 (Highest Secondary Hardening Hardness)49.042.036.035.0

Note: Specimen quenched in oil at 1020°C, hardness 59~60HRC.

5.7 Thermal Corrosion Resistance

Test Temperature and Time620°C × 4h680°C × 4h
Weight Loss / (g/dm²)4.418816.4

5.8) Fatigue Limit

Test Temperature / °CRoom Temp300400450500
σ-1 / MPa880680640630610
σ-1k / MPa570440430420

5.9 Thermal Stability of 4Cr5MoSiV Steel at 620°C

Holding Time / h246811.514.517.521
Twardość HRC39.438.436.935.134.433.232.632.3

Note: Original hardness of the specimen was 49.9 HRC.

6. Zastosowania

4Cr5MoSiV (H11) steel is commonly used for manufacturing die-casting molds for aluminum castings, hot extrusion dies, tools and core rods for piercing, press forging dies, plastic molds, etc. Additionally, due to its good medium-temperature strength, it is also used for manufacturing structural components for aircraft, rockets, and parts for steam turbines and gas turbines.

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