M2 tool steel is a highly versatile, general-purpose high-speed tool steel that provides a good balance of toughness, wear resistance, hot hardness, and heat treatability, making it suitable for a broad spectrum of cutting, forming, and structural applications.
1. M2 tool steel chemical composition
Element | Carbon (C) | Chromium (Cr) | Molybdenum (Mo) | Tungsten (W) | Vanadium (V) | Silicon (Si) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) |
Composition (%) | 0.78–0.88 | 3.75–4.50 | 4.50–5.50 | 5.50–6.75 | 1.75–2.20 | 0.20–0.45 | 0.15–0.40 | ≤0.03 | ≤0.03 |
2. M2 Tool Steel Key Properties
M2 tool steel stands as a cornerstone in the high-speed steel (HSS) family, and for many good reasons, it’s a popular choice for a wide array of demanding applications. This molybdenum-based HSS, part of the “M” series, delivers a reliable combination of hardness, wear resistance, and toughness, making it a versatile workhorse.
2.1 Hardness
M2 tool steel is renowned for its excellent attainable hardness. Through appropriate hardening and tempering processes, typical working hardness levels fall within the 60-65 HRC range. This is achieved by austenitizing at high temperatures, generally between 1190°C (2175°F) and 1230°C (2250°F), followed by quenching (in oil or air) and critical tempering steps. Tempering is not just about increasing toughness; it’s vital for inducing “secondary hardening,” a phenomenon where fine alloy carbides, such as MC and M6C, precipitate within the tempered martensite microstructure, further enhancing the steel’s strength at working temperatures.
2.2 Wear Resistance
One of the standout M2 tool steel properties is its very high wear resistance. This is a direct result of its high working hardness and, importantly, the presence and distribution of hard, undissolved carbides within its microstructure. For general high-speed steel applications, M2 offers a commendable level of resistance to abrasive wear.
2.3 Hot Hardness (Tempering Resistance)
M2 demonstrates good hot hardness, meaning it retains a significant portion of its hardness and strength even at elevated service temperatures. This “tempering resistance” is crucial for high-speed cutting operations where tools can become very hot. The synergy of molybdenum, tungsten, and vanadium is key to this property, as they promote the secondary hardening effect. While some specialized HSS grades might offer higher hot hardness, M2 performs reliably in typical high-temperature tooling scenarios.
2.4 Toughness
For a high-speed steel offering such high hardness and wear resistance, M2 maintains good toughness. It’s important to note that manufacturing routes can influence this; for instance, M2 produced via powder metallurgy (P/M) processes often exhibits significantly improved toughness due to a finer and more uniform carbide distribution.
2.5 Physical Properties
Property | Value |
Density | 0.294 lb/in³ (8138 kg/m³) |
Specific Gravity | 8.14 |
Modulus of Elasticity | 30 x 10⁶ psi (207 GPa) |
Machinability | 50–60% of a 1% carbon steel |
2.6 Mechanical properties
Property | Value |
Hardness (Rockwell C) | 60–65 |
M2 tool steel Tensile Strength (Ultimate) | 760–2,150 MPa (110,000–310,000 psi) |
M2 tool steel Yield Strength | 3,250 MPa (471,000 psi) |
Compressive Yield Strength (tempered at 300°F) | 3,250 MPa (471,000 psi) |
Modulus of Elasticity (Young’s Modulus) | 200–207 GPa (29–30 x 10⁶ psi) |
Shear Modulus | 77 GPa (11 x 10⁶ psi) |
Poisson’s Ratio | 0.29 |
Impact Toughness | 67 J/cm² |
Abrasion Loss (as-hardened; ASTM G65) | 25.8 mm³ |
3. Heat Treatment
Proper heat treatment is critical for M2 high-speed tool steel. The highest-quality M2 steel, even when made into precise tools, will not perform correctly if the heat treatment is inadequate. The primary objective is to transform the steel from its soft, annealed state (chiefly ferrite and alloy carbides) into a hardened and tempered martensitic structure, where carbides are optimally positioned for necessary cutting properties.
The typical heat treatment sequence for M2 tool steel involves the following stages:
3.1 Preheat
A preheat cycle is a necessary operation for M2 high-speed steels. Preheating is often done in stages to minimize thermal shock risk, especially if the part has significant variations in cross-section.
- The M2 steel part can sometimes be placed directly into a furnace already at about 650°C (1200°F).
- However, placing it on top of the furnace first to remove any chill can help reduce thermal shock and the potential for cracking.
- Holding at a preheat temperature, such as 650°C (1200°F), for about 10-12 minutes preconditions the steel for subsequent transformation.
3.2 Austenitizing (Hardening Heat)
This step involves heating the preheated M2 steel to a high temperature to transform its structure to austenite and dissolve essential carbon and alloying elements into this phase.
- The hardening temperature for M2 tool steel typically ranges from 1190°C to 1220°C (2175°F to 2225°F). Some references cite up to 1230°C (2250°F).
- Achieving this high temperature is necessary to ensure that carbon and alloying elements are properly dissolved in the austenite.
- Due to potential issues like oxidation, decarburization, and grain growth at these elevated temperatures, and the steel’s thermal conductivity, staged heating is commonly employed.
- Holding time at the final hardening temperature for M2 high-speed steel is relatively short, often only a few minutes, depending on the part’s size and furnace efficiency.
3.3 Quench
Following austenitizing, the M2 steel is quenched—cooled rapidly—to transform the austenite into the hard martensite structure.
- Suitable quenching media for M2 tool steel include air, oil, or salt.
- Oil quenching works well for M2 steel parts up to about 1 to 1.5 inches (25-38 mm) in cross-section.
- For M2 high-speed steel, the martensite transformation typically begins around 316°C (600°F) and finishes around 93°C (200°F).
- It is recommended to cool the M2 steel part down to approximately 65°C (150°F) after quenching.
- In the as-quenched state, M2 steel is hard but also highly stressed and quite brittle.
3.4 Tempering
Tempering is performed after quenching M2 steel to relieve internal stresses, improve toughness, and promote secondary hardness. This involves reheating the steel to an intermediate temperature below its critical transformation temperature.
- M2 high-speed tool steel requires multiple tempering treatments—usually 2 to 4 cycles.
- M2 specifically requires multiple tempers at a minimum of 540°C (1000°F). A common practice is to use a triple temper.
- For example, after austenitizing M2 steel at 1230°C (2250°F), the first temper might be at 565°C (1050°F), followed by a second at 550°C (1025°F), and a third at 540°C (1000°F).
- Each tempering cycle for M2 steel should include a soak time of 2 hours per inch (25mm) of the thickest cross-section.
- After the first temper, the M2 steel part must be allowed to cool completely to room temperature before the next temper.
- Tempering M2 steel serves to transform retained austenite into fresh martensite and causes the precipitation of complex carbides, contributing significantly to the steel’s secondary hardness. This multi-stage process refines the microstructure, enhances wear resistance, and further relieves stresses.
- Do not undertemper M2 steel.
- After subsequent operations like grinding, welding, or electrical discharge machining (EDM) on M2 steel, a stress-relief temper is strongly advised, typically at a temperature 14-28°C (25-50°F) below the final tempering temperature used.
3.5 Tool Steel Heat Treatment Parameters Summary
Process Stage | Typical Temperature Range | Holding/Soak Time | Key Considerations for M2 Steel |
Preheating | ~650°C (~1200°F) | 10-12 minutes (example) | Staged for complex parts; reduces thermal shock. |
Austenitizing | 1190-1220°C (2175-2225°F) | Few minutes (part & furnace dependent) | Ensure complete carbide dissolution; staged heating. |
Quenching | Cool to ~65°C (~150°F) | Rapid | Air, oil, or salt; transforms austenite to martensite. |
Tempering | Min. 540°C (1000°F) for each of 2-4 cycles | Min. 2 hours per inch/cycle | Triple temper common; cool fully between cycles; develops toughness & secondary hardness. |
Stress Relief (Post-Op) | 14-28°C (25-50°F) below final temperature. | ~1-2 hours (typical) | After grinding, EDM, or welding. |
4. Applications
M2 high-speed tool steel is a widely utilized and versatile general-purpose high-speed steel, representing a significant volume of material used for standard cutting tools in the industry.
4.1 General Cutting & Machining Applications
M2 tool steel is suitable for a variety of cutting and machining tasks:
- All-Purpose Tool Bits: It provides excellent strength and toughness for both roughing and finishing, making it an economical grade for general shop purposes.
- Standard Metal Cutting Tools: M2 is a common choice for drills (general applications), reamers, and milling cutters (general-purpose for end mills).
- Taps and Dies: Used for machining free-machining materials or those under 30 HRC.
- Other Cutting Tools: Also found in cutting hobs and planer tools.
- Heat Resistance: When hardened to around 65 HRC, M2 exhibits commendable heat resistance (red hardness), suitable for high-speed metal cutting. It offers acceptable heat resistance.
4.2 Saw and Broaching Applications
M2 demonstrates its utility in specialized cutting operations:
- Saw Applications: It is the general-purpose material for saws, used for cutting, slitting, and slotting various materials, including steel, aluminum, and brass.
- Broaching: M2 is the most frequently used material for broaches, including large circular broaches and smaller keyway/shape broaches.
- Free-machining M2 is often preferred for a better surface finish on broaches.
- Powder metallurgy (P/M) M2 is also popular for broaches, sometimes to improve wear resistance.
- It is used for broaching materials such as brass, aluminum, magnesium, and steels like 1020, 8620 (26 HRC), Type 347 stainless, and Type 416 stainless (35-40 HRC).
4.3 Forming, Shaping, and Other Uses
M2 is also applied in forming and other specialized tools:
a. Cold Working:
- Shearing Dies: Typically hardened to 58–63 HRC.
- Blanking Dies: Listed for producing larger quantities (e.g., 100,000 pieces).
- Cold Extrusion and Draw Punches: Also a listed application.
b. Hot/Warm Working:
- Steel Extrusion: Recommended for dies and punches at a working hardness of 60–66 HRC.
- Warm Heading: Provides high hardness and temper resistance for long tool life where tool temperatures may be elevated. It is listed for hot-working punches.
c. Molding Components:
- Injection Molding Tools: Suggested for core and ejector pins at a hardness of 61 HRC.
d. Structural & Miscellaneous:
- Structural Parts: Can be used where better heat resistance, wear resistance, and strength are required.
- Lathe Centers: Listed as a suitable material.
4.4 Performance Balance of M2 Tool Steel
M2 tool steel offers a good balance of properties: acceptable heat resistance, good toughness, and very acceptable wear resistance. While its toughness is lower than some tool steel groups (e.g., shock-resisting steels), it has higher toughness than many other die steels. Its machinability is rated at 65 (compared to 1% carbon steel, which is rated at 100). Compared to grades like M42, M2 has higher toughness, which can be beneficial in preventing chipping in general applications. This grade is also relatively forgiving during heat treatment compared to other high-speed steels, adding to its value.
5. Equivalent grades
- USA (AISI/ASTM): M2 (This is the primary designation)
- Germany (DIN/W-Nr): 1.3343, HS6-5-2
- Japan (JIS): SKH51
- Britain (BS): BM2
- China (GB): W6Mo5Cr4V2
- ISO: HS 6-5-2
- France (AFNOR): Z85WDCV06-05-04-02
- Sweden (SS): 2722
- Russia (GOST): R6M5
6. D2 Vs. M2 steel
In industrial production, we often compare D2 and M2. The comparison data for these two steels is provided in the table below for reference.
Property | M2 Steel | |
Type | Cold-worked tool steel | High-speed steel |
Composition | C: 1.40-1.60%, Cr: 10.00-13.00%, Mo: 0.70-1.20%, V: 0.90%, Mn: 0.60%, Si: 0.60%, Fe: Balance | C: 0.80-1.00%, W: 5.50-6.50%, Mo: 4.50-5.50%, Cr: 3.75-4.50%, V: 1.75-2.25%, Mn: 0.15-0.40%, Si: 0.20-0.45%, Fe: Balance |
Hardness (HRC) | 55-62 | 62-65 |
Wear Resistance | Excellent (room temperature) | Excellent (high temperatures) |
Toughness | Good, better for cold work | Good, adequate for high-speed cutting |
Corrosion Resistance | Fair, semi-stainless | Poor |
Heat Resistance | Poor | Excellent |
Machinability | Fair | Poor |
Cost | Moderate | Higher |
Typical Uses | Dies, punches, shear blades | Drill bits, end mills, taps |
For more information, please read What is the difference between D2 and M2 tool steel?
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