3Cr2Mo Tool Steel, also known as P20, is a versatile chromium-molybdenum tool steel widely used interchangeably with it. Its primary application is in mold manufacturing, particularly for plastic injection molds and die casting molds that handle lower-melting-point alloys. You may find this grade specified under various international standards, sometimes with slight variations in designation. At Aobo Steel, we supply high-quality 3Cr2Mo manufactured to meet precise specifications.
1. Chemical Composition (Typical Weight%)
- Carbon (C): 0.28 – 0.40%
- Silicon (Si): 0.20 – 0.80%
- Manganese (Mn): 0.60 – 1.00%
- Chromium (Cr): 1.40 – 2.00%
- Molybdenum (Mo): 0.30 – 0.55%
- Phosphorus (P): ≤ 0.030%
- Sulfur (S): ≤ 0.030%
- Copper (Cu): ≤ 0.30%
Note: The exact composition may vary slightly depending on the specific standard required (e.g., ISO 4957/EN ISO 4957 grade 35CrMO7 may have minor differences). Always specify the standard needed for your application. This grade is distinct from the related 3Cr2MnNiMo steel.
2. 3Cr2Mo Tool Steel Properties
Let’s delve into the specific properties that make 3Cr2Mo a reliable choice.
2.1 Core Mechanical and Performance Characteristics
- High Hardenability: A standout feature of 3Cr2Mo is its excellent hardenability. This means that even when dealing with larger steel sections, you can achieve a remarkably uniform hardness distribution throughout the material after heat treatment. This uniformity is crucial for consistent tool performance and longevity.
- Good Overall Mechanical Properties: Beyond hardenability, 3Cr2Mo delivers a solid profile of general mechanical strength, making it robust enough for a variety of demanding mold applications.
2.2 Processing and Workability: Designed for Efficiency
Factories appreciate 3Cr2Mo for its straightforward processing characteristics:
Excellent Polishability: Achieving a high-quality surface finish is essential for many molds. 3Cr2Mo tool steel exhibits good polishability, capable of reaching a mirror finish with a surface roughness (Ra) between 0.05 µm and 0.10 µm. For applications demanding an even finer finish, a chemical heat treatment followed by meticulous polishing can reduce surface roughness further, down to approximately 0.03 µm.
Good Machinability: Time is money in any manufacturing setup. 3Cr2Mo offers good machinability, particularly when supplied in its pre-hardened condition. This allows for efficient shaping and detailing of your molds.
Repair Welding Feasibility: Should the need arise, repair welding can be performed on 3Cr2Mo, offering flexibility in tool maintenance and modification.
3. Heat Treatment
The heat treatment of 3Cr2Mo tool steel (P20) is vital for its final properties and performance in mold applications, ensuring necessary hardness, toughness, and stability.
3.1 Understanding Pre-Hardened 3Cr2Mo (P20) Steel
3Cr2Mo (P20) is often supplied pre-hardened to 28-35 HRC. This minimizes distortion after machining, as hardening and high-temperature tempering are done by the manufacturer. If reworking or starting from an annealed state, understanding the full heat treatment process is key.
3.2 Comprehensive Heat Treatment Guide for 3Cr2Mo (P20)
The following outlines typical heat treatment for 3Cr2Mo steel.
3.2.1 Preliminary Heat Treatments (If Required)
These soften the steel for machining or refine its structure.
Annealing: Targets ≤229 HBW for machinability.
- Isothermal Annealing (Option 1): Heat to 840-860°C (2-3 hrs), cool to 710-730°C (3-4 hrs), furnace cool below 500°C, then air cool.
- Isothermal Annealing (Option 2): Heat to 850°C (2-4 hrs), cool to 720°C (4-6 hrs), then furnace cool.
- High-Temperature Tempering (Softening): 720-740°C (1-2 hrs), furnace cool (≤229 HBW).
- Alternative Tempering: 650-680°C (≤225 HBW).
Normalizing: Heat to 900-920°C, cool in still air to refine grain.
3.2.2 Hardening Process for 3Cr2Mo (P20)
This transforms the steel to hard martensite.
Approximate transformation temperatures: Ac1: ~770°C; Ac3: ~825°C; Ms: ~335°C; Mf: ~180°C.
Procedure:
- Preheating: Often recommended.
- Austenitizing: Heat to 850-880°C (or 880-900°C). Hold for complete austenitization.
- Quenching:
- Media: Oil is most common; water is less typical.
- Expected Hardness (Oil Quench from 850-880°C): Approx. 50-52 HRC (or ≥50 HRC).
- Isothermal Quench Option (900°C into 180-220°C medium): Approx. 47-48 HRC.
3.2.3 Tempering – Tailoring 3Cr2Mo (P20) Properties
Tempering reduces brittleness, relieves stress, and improves toughness.
- Standard Pre-Hardened (28-35 HRC): Temper at 580-640°C.
- Higher Hardness: Use lower tempering temperatures.
Target Hardness (approx.) | Tempering Temperature (°C) |
38 HRC | 550 |
41 HRC | 500 |
42 HRC | 450 |
≥45 HRC | 240-330 |
- Duration: Typically 1-2 hours.
- Multiple Cycles: Two or three cycles are often recommended for optimal properties.
- Cooling: Air or oil.
Effect of Tempering Temperature: Higher temperatures generally decrease hardness and strength but increase ductility and toughness.
3.3 Advanced Surface Treatments for 3Cr2Mo (P20)
For enhanced surface wear/corrosion resistance or polish:
- Methods: Carburizing, nitriding (gas/ion), carbonitriding.
- Nitriding: Can significantly increase surface hardness (e.g., 650 HV up to 950-1100 HV). Soft nitriding (570°C, 2 hrs) can yield ~700 HV surface hardness (depth ~0.1mm).
- Post-Treatment: Often followed by final polishing.
3.4 Key Considerations for 3Cr2Mo (P20) Heat Treatment
While often supplied pre-hardened, 3Cr2Mo (P20) properties are precisely adjustable through controlled austenitizing, quenching, and tempering. Surface treatments like nitriding offer further enhancements. For optimized results, consult with metallurgical experts or your steel supplier.
4. Applications
3Cr2Mo / P20 is a reliable choice for:
- Medium to large-sized precision plastic injection molds (e.g., molds for TV housings, appliance panels, large containers).
- General-purpose plastic molds are designed for a long service life, especially when enhanced with surface treatments such as nitriding.
- Die casting molds are used for low-melting-point alloys, such as zinc, tin, and certain aluminum alloys.
For more demanding applications, such as high-volume aluminum die casting or extremely large and high-performance plastic molds, alternative grades like 4Cr5MoSiV1 (H13) or 3Cr2MnNiMo (P20+Ni / 1.2738) may be better suited.
5. Equivalent Grades
- AISI/SAE (USA): P20
- DIN (Germany): 1.2311
- JIS (Japan): PX5
- ISO: 35CrMo2
- EN (Europe): 40CrMnMo7
Need High-Performance 3Cr2Mo Tool Steel?
Aobo Steel is your trusted partner for top-quality 3Cr2Mo tool steel. With over 20 years of forging experience, we deliver materials engineered for superior durability and performance in demanding applications.
Our specialists are ready to provide personalized advice and a competitive quote tailored to your specific needs.
Let's discuss how we can meet your tool steel requirements!
Explore Our Other Products
D2/1.2379/SKD11
D3/1.2080/SKD1
D6/1.2436/SKD2
A2/1.23663/SKD12
O1/1.2510/SKS3
O2/1.2842
S1/1.2550
S7/1.2355
DC53
H13/1.2344/SKD61
H11/1.2343/SKD6
H21/1.2581/SKD7
L6/1.2714/SKT4
M2/1.3343/SKH51
M35/1.3243/SKH55
M42/1.3247/SKH59
P20/1.2311
P20+Ni/1.2738
420/1.2083/2Cr13
422 stainless steel
52100 bearing steel
440C stainless steel
4140/42CrMo4/SCM440
4340/34CrNiMo6/1.6582
4130
5140/42Cr4/SCR440
SCM415