4Cr5MoSiV1 nástrojová ocel pro práci za tepla

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4Cr5MoSiV1 is a hot-work tool steel grade under the Chinese standard GB/T 1299. It is a widely used chromium-molybdenum-vanadium (Cr-Mo-V) hot work tool steel, commonly known internationally by designations such as H13 (AISI/ASTM), SKD61 (JIS), 1.2344(DIN), and X40CrMoV5-1 (ISO/EN/DIN). This steel grade has excellent strength and toughness, good hot workability, and resistance to thermal fatigue.

1. Chemical Composition (GB/ T 1299—2000)

CSiMnCrMoPROTIPS
0.32-0.450.80-1.200.20-0.504.75-5.501.10-1.750.80-1.20≤0,030≤0,030

2. Physical Properties of 4Cr5MoSiV1

2.1 Critical Point Temperatures

Kritický bodAc1Ac3Ar1Ar3paníMf
Temperature /°C860915775875340215

2.2 Lineární expanzní koeficient

Temperature/°C20 ~ 10020 ~ 20020 ~ 30020 ~ 40020 ~ 50020 ~ 60020 ~ 700
Linear Expansion Coefficient α/×10⁻⁶℃⁻¹9.110.311.512.212.813.213.5

2.3 Tepelná vodivost

Temperature/°C250650
Thermal Conductivity λ/[W/(m·K)]32.228.8

2.4 Density and Elastic Modulus

Density/(g/cm³)Elastic Modulus E/MPa
7.8210 000

3. Hot Forging Process Specification of 4Cr5MoSiV1

PoložkaHeating Temperature/°CInitial Forging Temperature/°CFinal Forging Temperature/°CZpůsob chlazení
Ocelový ingot1140 ~ 11801100 ~ 1150850 ~ 900Slow Cooling (Sand or Pit Cooling)
Ocelový předvalek1120 ~ 11501050 ~ 1100850 ~ 900Slow Cooling (Sand or Pit Cooling)

4. Heat Treatment of 4Cr5MoSiV1

4.1 Předehřívání

Preheating Treatment Process Specification for 4Cr5MoSiV1 Steel

Pre-heat Treatment PlanProcesní parametry
Post-forging Annealing ProcessHeating temperature: 860 ~ 890°C, hold for 3 ~ 4h, cool to below 500°C then air cool. Hardness after annealing ≤229HBW, microstructure is globular pearlite + small amount of carbides.
Stress Relief AnnealingHeating temperature: 730 ~ 760°C, hold for 3 ~ 4h, furnace cool.

Hardness and Microstructure of 4Cr5MoSiV1 Steel Before and After Annealing

Before AnnealingAfter AnnealingMicrostructure (Before Annealing)Microstructure (After Annealing)
Indentation Diameter/mm≈2.75≥3.9Sorbite or MartensiteGlobular pearlite + small amount of carbides
HBW≈500≤241

4.2 Kalení

Quenching Process Specification for 4Cr5MoSiV1 Steel

Quenching Temperature/°CChlazeníTvrdost HRC
1020 ~ 1080Quenching CoolantQuenching Coolant Temperature/°C
Oil or Air20 ~ 60

Relationship between Quenching Temperature, Hardness, and Grain Size for 4Cr5MoSiV1 Steel

Quenching Temperature/°C930950980100010201040106010801100
Tvrdost HRC50.35253.554.856.357.858.259.159.1
Grain Size/Grade11.211.111.111.1111087

3. Temperování

Tempering Process Specification for 4Cr5MoSiV1 Steel

ÚčelTempering Temperature/°CEquipmentChlazeníTempering Hardness HRC
Uvolněte stres, snižte tvrdost560 ~ 580¹Molten salt bath or air furnaceVzduchové chlazení47 ~ 49

Note: Usually tempered twice. The second tempering temperature is 20°C lower than the first.

Relationship between Tempering Temperature and Hardness for 4Cr5MoSiV1 Steel

Tempering Temperature /°CTvrdost HRCTempering Temperature /°CTvrdost HRC
10059.050057.5
20057.055053.5
30054.560049.5
40054.565040.0
45057.570030.0

4. Surface Strengthening Treatment Process Specifications for 4Cr5MoSiV1 Steel

ProcesTemperature/°CTime/hStředníDiffusion Layer
Depth/mmMicrohardness HV
Nitridace560250% KNO₃ + 50% NaNO₃ (mass fraction)0.04 – 0.07640 – 690
Nitridace5808Natural Gas + Ammonia0.25835 – 860
Nitridace530 – 55012 – 20Ammonia decomposition rate α is 30% – 60%0.12 – 0.20550 – 760

5. Mechanical Properties

4Cr5MoSiV1 (H13) steel is an air-hardening hot-work tool steel. It has good toughness and high strength. Because it can be hardened in air, the quenching deformation and residual stress are small, and the tendency for surface oxidation is also small. It can produce a secondary hardening phenomenon, has good thermal stability, and can resist the erosion of molten aluminum alloy. At a working temperature below 650°C, it has high ductility, impact toughness, oxidation resistance, thermal fatigue resistance, as well as high creep strength and tensile strength.

5.1 Longitudinal Mechanical Properties at Room Temperature

Tempering Temperature/°CAfter Quenching200400500520550580600650700
Tvrdost HRC56545455.55452.54945.53328
Tensile Strength Rm/MPa2040210020801980178016501180
Reduction of Area Z (%)40344048535455
Elongation A (%)111111.51212.51418
Impact Toughness ak/(J/cm²)403235506070100

Poznámka: 1020°C oil quenching, tempered 2 times.

5.2 Fatigue Performance of 4Cr5MoSiV1 Steel

Test Temperature/°CRoom Temperature540
σ₋₁/MPa730510
σ₋₁ₖ/MPa670370

5.3 Longitudinal Impact Toughness of 4Cr5MoSiV1 Steel Bar1

Tempering Temperature/°CTvrdost2 HRCCharpy V-notch impact absorption energy/J at the following test temperatures
-73°C21°C260°C540°C595°C
524547142731
565527143034343
60747824414543
615439.524526057
  1. Air-cooled from 1010°C, and secondary tempered, tempered twice at each specified temperature.
  2. Room temperature.
  3. 565°C.

5.4 Longitudinal Tensile Properties of 4Cr5MoSiV1 Steel Bar1

Room Temp. Hardness HRCTest Temperature/°CTensile Strength Rm/MPaLower Yield Strength Rm/MPaElongation after Fracture A (%)Reduction of Area Z (%)
5224251620124013.750.6
5401305100013.954
595102082517.565.4
65045034028.988.9
483425140011501559.9
540116096017.162.4
5959407501868.5
65045535033.689
444425120010051764.1
54099582020.670
59582769022.674
65045035028.487
  1. Quenched at 1010°C (1850°F) in oil, then tempered to the specified hardness.
  2. Tempered at 527°C for 2 × 2 hours.
  3. Tempered at 575°C for 2 × 2 hours.
  4. Tempered at 605°C for 2 × 2 hours.

6. Applications

4Cr5MoSiV1 steel is widely used in the manufacture of hot extrusion dies and mandrels, hammer forging dies, forging press dies, precision forging dies, and die-casting molds for aluminum, copper, magnesium, and their alloys. The consistency and purity of 4Cr5MoSiV1 directly impact tool life and performance. Factors like precise chemical control, low phosphorus and sulfur levels, and minimal inclusions are critical. Elektrostruskové přetavování (ESR) lze použít k výrobě čistší, homogennější oceli pro náročné aplikace, které vyžadují vynikající leštitelnost nebo odolnost proti únavě.

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